Showing posts with label SPRINKLER SYSTEM. Show all posts
Showing posts with label SPRINKLER SYSTEM. Show all posts

Wednesday, July 1, 2026

Final Changes under NFPA 25, 2026

Final Changes under NFPA 25, 2026 

With the release of NFPA 25, 2026 Edition, significant changes have been introduced regarding the inspection, testing, and maintenance (ITM) of water-based fire protection systems. Keeping these changes in mind is necessary for affiliates who manage or advise on sprinkler system compliance and performance. Highlights of these updated requirements include: 

·        Testing solenoid monitoring devices every quarter. 

·        Conducting internal inspections of all dry, pre-action, and deluge valves once per year. 

·        Expanding annex material clarifying inspector qualifications and the scope of their role in verifying system design aspects.  

·        Replacing 50-year-old sprinklers in dwelling units with fast-response models or thermally testing representative samples. 

·        Reviewing expanded annex material clarifying inspector qualifications and the scope of their role in verifying system design aspects. 

·        Omitting the five-year hydrostatic test when the piping from the Fire Department Connection (FDC) to the fire department check valve is 10 feet or less and fully visible both internally and externally. 

These are extremely important safety updates intended to improve reliability, reduce failure rates, and clarify inspection responsibilities. All of which keep life and property safe. With this in mind, affiliates should review their ITM schedules, update inventory procedures, and ensure all staff are familiar with these new requirements. In the long run, this will avoid compliance pitfalls and maintain safe, functional systems.

Others represent substantive departures from what practitioners have been working with. Here’s what you need to know.

Chapter 1: Administration and Clarifying the Inspector’s Role

Evaluating whether a fire protection system is properly designed for the hazard it protects is outside the scope of an NFPA 25 service activity, and the 2026 edition makes that boundary clear. ITM service providers are not required to make that determination, and owners should not expect them to. That responsibility sits with the owner, who may need to engage a qualified design professional to fully evaluate the risk, particularly when occupancy, use, or storage conditions have changed. This boundary has been part of the standard for some time. The 2023 edition clarified that inspectors are not responsible for verifying the accuracy of the installation, and the 2026 edition builds on that by acknowledging that there are certain tasks within NFPA 25 that do require the inspector to verify elements of the design, such as water spray systems under Chapter 10, and the standard now accounts for those instances. The 2026 edition also clarifies that inspectors are not prohibited from communicating fire and life safety concerns to the owner when they observe something that raises a red flag, even if it falls outside their formal ITM scope. These communications should be made separately from the formal inspection report, and following up on any identified concern is the owner’s responsibility, not the ITM provider’s.

Chapter 4: General Requirements and Several High-Impact Updates

Qualified Personnel. The 2026 edition makes a notable shift in how personnel qualification requirements are handled. Previously, prescriptive qualification criteria lived in the mandatory body of the standard, making them enforceable requirements. In the 2026 edition, that language has been moved to an annex, where it now serves as recommended guidance and illustrative examples of what qualifications look like rather than a mandatory checklist. The reasoning behind this shift is sound. Prescriptive personnel qualification requirements are more appropriately established through local legislation than in a national ITM standard. Different jurisdictions have different licensing regimes, and a one-size-fits-all mandatory requirement in the standard can create conflicts with state and local law. The practical takeaway is that local jurisdiction requirements now carry more weight than ever on this issue. If your jurisdiction has a licensing or certification requirement for ITM personnel, that requirement governs, and you need to know what it is. The annex language remains a useful benchmark for evaluating qualifications where local requirements do not exist or are not specific enough to provide clear direction.

Frozen systems are now formally impaired. Any water-based fire protection system with ice in the piping between the water supply and discharge devices is now classified as impaired, not merely deficient. That classification triggers the full impairment response protocol, including notification obligations and fire watch evaluation. Partially thawed and returned to service is not acceptable.

Fire department notification is now explicit. The revised impairment notification requirements now explicitly require local fire department notification upon identification of an impairment, covering both preplanned and emergency scenarios. Previously, fire department notification was more implied. Practitioners should update their impairment procedures accordingly.

Impairment and deficiency correction now has recommended timeframes. The 2026 edition establishes annex guidance in Section A.4.1.6.2 that critical deficiencies should be corrected or repaired within 30 days, noncritical deficiencies within 90 days, and impairments as soon as practical. This is annex guidance rather than mandatory text, but it serves as a recognized enforcement benchmark. Expect AHJs to use these timeframes in enforcement conversations. For service providers, issue correction is no longer open-ended. Document findings, communicate timeframes to owners in writing, and track corrective actions through to closure.

Inactive systems must now be properly identified. Where all or part of a system is abandoned in place, sprinklers, hose valves, hoses, and alarm devices must be removed. Abandoned piping and valves must be uniquely identified to prevent confusion with active system components, which is a critical safety consideration for first responders and ITM personnel alike. NFPA

C Values in Dry and Preaction Systems. This change addresses a relatively technical but operationally important issue related to the maintenance of corrosion-mitigation systems used to justify elevated C values in dry-pipe and preaction systems. Under NFPA 13, certain corrosion mitigation technologies, including nitrogen generators, vapor corrosion inhibitors, and negative pressure systems, permit the use of a Hazen-Williams C value of 120 rather than the standard lower value of 100. That higher C value results in more favorable hydraulic calculations, allowing for smaller pipe sizes and less expensive systems, which is why many systems are designed around it. The C factor describes the relative roughness of the pipe interior and accounts for corrosion buildup over the system’s life. Corrosion byproduct buildup has been found to be worse in dry systems than in wet systems, which is why different C factors are prescribed. When corrosion mitigation technology is used to justify a higher value, that technology must be maintained throughout the system’s life, or the hydraulic advantage it provides disappears. The 2026 edition makes that obligation enforceable under NFPA 25. Corrosion mitigation systems must now be inspected, tested, and maintained in accordance with the standard and the manufacturer’s instructions. If the mitigation system fails to maintain the conditions that justify the elevated C value, the system must be hydraulically recalculated using a C value of 100 and modified as necessary. Systems designed around a C value of 120 may be hydraulically inadequate if the corrosion mitigation equipment is not properly maintained, and this change closes that gap.

Chapter 5: Sprinkler Systems and Major Changes with Long-Term Implications

·        Dwelling unit sprinklers installed 50 or more years ago must be addressed. This is among the most consequential changes in the 2026 edition. Sprinklers in dwelling units (a category that includes hotel rooms, dormitories, apartments, condominiums, and nursing home sleeping rooms) that have been in service for 50 years or more must either be replaced with fast-response sprinklers or have representative samples tested to verify that the Response Time Index does not exceed 65 m·s½. The reason is straightforward: modern furnishings produce significantly faster fires than those of 50 years ago. Standard-response sprinklers installed in the 1970s may act too slowly under current fire conditions. Owners and service providers managing residential high-rises, hotels, and similar facilities should begin identifying the vintage of installed sprinklers now.

·        Escutcheons and cover plates are now a compliance item. The 2026 edition requires that missing or damaged escutcheons and cover plates for recessed, flush, and concealed sprinklers be replaced with listed components from the original assembly. Escutcheons caulked or adhered to ceilings must also be replaced, as they can physically prevent proper sprinkler deployment. If a listed escutcheon is no longer commercially available, the entire sprinkler assembly must be replaced. The reason this matters goes beyond the escutcheon itself, metallic escutcheons are often the exception for allowing a sprinkler penetration through fire-rated construction without having to firestop the opening. A missing or damaged escutcheon may compromise the occupancy’s fire rating.

·        Spare wrench and sprinkler cabinet requirements. The 2026 edition codifies two requirements that work together to improve system accountability at the sprinkler cabinet level. First, one manufacturer-specified wrench must now be maintained on the premises with the spare sprinklers for each sprinkler type installed. Previously, this was expected practice. Now it is enforceable, and AHJs have clear authority to cite its absence as a deficiency. The correct wrench matters for reasons beyond compliance. It protects the sprinkler from damage during installation or repair, and if a sprinkler inadvertently activates, using an improper wrench to reset it can cause damage that compromises a forensic examination of the event. Second, a more detailed sprinkler list must now be posted inside the cabinet, and it must contain: the SIN if equipped, manufacturer, model, K-factor, deflector type, thermal sensitivity, pressure rating, temperature rating, wrench model number, quantity installed, quantity stored in the cabinet, and the issue or revision date of the list. Knowing exactly what sprinklers are installed in a building is essential for responding to product recalls. A recall notice is only actionable if the owner and service provider can quickly determine whether the affected product is present and in what quantity. If sprinklers are replaced or restocked with a different model, the list must reflect it. For ITM practitioners, cabinet list verification should be added to every inspection checklist, with confirmation that the contents meet the requirements and that the revision date reflects the current system configuration.

Chapter 13: Common Components and Valves

·        Hose valve inspections move from annual to quarterly. The 2026 edition resolves a longstanding conflict between Chapter 6 and Chapter 13 on hose valve inspection frequency. Chapter 6 required an annual inspection while Chapter 13 required quarterly, leaving practitioners without a clear answer. The 2026 edition removes the inspection criteria from Chapter 6 and establishes quarterly as the governing frequency going forward. That increase reflects the reality that damaged threads, missing caps, leaking valves, and obstructions can develop well within a year. Quarterly inspections reduce that exposure and improve system readiness. The edition also adds a new requirement that hose connection caps not rated for pressure must have an opening of at least 1/8 inch in diameter. This weep hole addresses a genuine safety concern. Hose valve caps are typically not listed to hold pressure, so if a hose valve is leaking and the cap has no opening, pressure can build behind the cap and create a hazardous condition with the potential for serious injury. The weep hole mitigates that risk by allowing pressure to bleed off rather than accumulate. It also serves a secondary function during inspection: a cap with a weep hole makes it immediately visible that the valve is not fully closed, preventing a false assumption that the system is secure when it is not.

·        Preaction and deluge valves require annual internal inspections. Historically, valves that could be reset without removing a faceplate were permitted to have internal inspections only every five years. The 2026 edition eliminates that allowance entirely. Valve design no longer determines the applicable frequency, and the five-year alternative is gone for all valve types. The rationale is straightforward: a five-year interval left a window where internal deterioration, including corrosion, debris, and component wear, could go undetected long enough to affect performance. For service providers, if your ITM programs or contracts relied on the five-year interval for resettable valves, update them now. For AHJs, the annual requirement applies universally with no exceptions remaining.

·        FDC Piping Hydrostatic Testing. The 2026 edition expands the exemption from the five-year hydrostatic test for short fire department connection piping runs, increasing the threshold from 4 feet to 10 feet. To qualify, the piping must be capable of being visually inspected both internally and externally. Internal inspection can be accomplished using a push-style video camera, which is readily available and cost-effective for runs of this length, and this allowance does not replace required external inspections. The change reflects a practical reality that anyone who has attempted hydrostatic testing on short FDC piping runs will recognize. The geometry of these runs does not lend itself to a reliable test, making hydrostatic testing difficult to perform accurately and of limited value at this scale. Visual inspection using accepted methods is consistent with other pipe inspection practices already recognized by the standard and represents a more operationally sound approach for piping within this range.

·        Quarterly testing for solenoid supervisory signal devices. The 2026 edition adds a quarterly testing requirement for solenoid supervisory signal devices that monitor the coil position on electric actuators controlling preaction and deluge valves. The problem this addresses is straightforward and serious. Solenoid coils are frequently removed from solenoids in the field, and without the coil, the solenoid will never open. For preaction and deluge systems that rely on electric actuation, the solenoid is a required element of the actuation sequence. No coil means the valve will not open when a fire is present, regardless of whether every other system component performs exactly as designed. Supervising the coil provides assurance that the system will function as intended when called upon. Quarterly testing closes that gap and should be added to preaction and deluge system inspection routines. For AHJs, this provides a clear compliance anchor where none previously existed.

Industry Impact

The changes would increase the frequency of inspections, tighten documentation requirements, and clarify definitions, all of which will have direct impacts on contractors, building owners and AHJs. The trend is unmistakable: More accountability, better system reliability, and more standardized enforcement.

For contractors, this means:

Increased inspection and testing scope

Expanded documentation requirements

More coordination on repair timelines with AHJs

These changes provide owners and AHJs with more defined expectations, as well as higher-quality tools to ensure that systems are adhered to and function properly.

Commercial Business Fire Safety (2026 Focus) 

Regulatory changes also affect commercial business occupancies, with revisions to NFPA 101 and ongoing Occupational Safety and Health Administration (OSHA) enforcement. As industry leaders, CF affiliates always adapt to egress, alarms, suppression, and documentation requirements. All the while, anticipating even stricter local enforcement and digital reporting trends. The following key developments are where affiliates should place their focus in the coming year: 

·        NFPA 101 Life Safety Code (2027 update): The code is undergoing revision, with the second draft available March 3, 2026, and public debates at the NFPA convention in Las Vegas (June 22–24, 2026). 

·        OSHA 29 CFR 1910: Employers must maintain sprinkler systems, fire extinguishers, and emergency plans, with enforcement intensifying for annual servicing and thorough documentation of system impairments. 

·        Local jurisdictions: There’s an increasing focus on annual inspections, strict maintenance of commercial cooking fire suppression systems, and emergency lighting, with harsher penalties for non-compliance and growing demands for digital reporting. 

The developments described above underscore the importance of strong fire protection strategies, thorough documentation, and ongoing training for affiliates. Staying on top of these necessary updates ensures compliance and demonstrates your commitment to business safety. 

Schools & Educational Facilities 

Educational facilities face unique fire safety challenges just like any other. The NFPA 101 2024 Edition provides clear standards for new and existing schools, with a focus on life safety, system integration, and preparedness. Affiliates working with educational clients should make sure that these requirements are understood and implemented: 

·        Monthly fire drills: These must take place during each school session. 

·        Sprinkler systems: These must be integrated to activate the building’s fire alarm system. 

·        Carbon monoxide detectors: These must be installed in rooms with fuel-burning appliances and in adjacent spaces. 

·        Automatic sprinkler systems: These are mandatory for most new educational occupancies over 1,000 square feet. 

·        Decorations and combustibles: There are strict limits on wall coverage—20% in non-sprinklered, 50% in sprinklered buildings. 

·        Evacuation Plans: Schools must maintain on-site approved fire safety and evacuation plans, including impairment coordinators and designated fire wardens. 

Keeping up with requirements helps schools maintain a safe learning environment and achieve compliance with minimal disruption. Combining this with regular communication, training, and documentation can set you up for success in terms of fire safety management. 

Final Thoughts

This primer showcases just some of the changes coming with NFPA 25, 2026 Edition. When jurisdictions adopt new editions of codes and standards, these changes will have a direct impact on compliance requirements and operational practices.

Staying informed is critical. Stakeholders being able to understand not just what has changed, but why, will enable better implementation of compliant ITM programs and avoidance of deficiencies that can ultimately help preserve reliable fire protection systems. Other information, including the rationale for changes, can be found via the NFPA code development process.

 

Friday, December 15, 2023

Installation Testing Commissioning of Sprinkler System

 Installation Testing Commissioning of Sprinkler System



METHOD STATEMENT FOR INSTALLATION,TESTING & COMMISSIONING OF SPRINKLER SYSTEM

Please click below link for this season: http://bhadrafiresafety.blogspot.com/2023/01/method-statement-for-itc-of-sprinkler.html



Risk Assessment - Installation Testing Commissioning Of Sprinkler System

 

Serial

Sub-Activities

Hazards Identified

Risks Involved

Risk Rating

Control Measures

Residual Risk

 

No.

(Generic & Task)

(People & Property)

Severity

Probability

Initial Risk

 

1

Prepare work area

·  Unauthorized, untrained workers

 

2

A

L

· TBT/DSTI to be conducted by the foreman/ safety officer prior to work commencement

Low (ALARP)

 

·  Cuts

· Task specific safety training to be provided

 

· Abrasions

· Authorized personnel to undertake the job

 

 

· Daily safety  inspection should be carried and eliminate the hazard.

 

2

Manual Handling

· Incorrect lifting of loads
· Sharp edges.
· Placing the object while fingers underneath.
• Slip/trip/fall ( same level )
• Unsafe posture

· Back Injuries
· Cut to finger
· Strain
• Musculoskeletal 
 Injuries

3

C

M

· Any lifting tasks shall be carried out by persons physically capable to do so

Low (ALARP)

 

No employee should be asked to carry loads 

 

 above his capacity and in any case no load shall exceed 30kg per man.  

 

• Mass of the load is more then to be equally  shared

 

· Deploy enough number of personnel for lifting shall be appointed to the task depending upon  the type of load to be lifted.  

 

·Use easy mode of transport like trolley etc.

 

• Load not to be lifted above your shoulder height

 

• Keep your fingers away from pinch point   While placing the load

 

• Area to be illuminated with adequate lighting.

 

• PPE to be worn at all times. (helmet, shoe, overall, vest, gloves, goggles, mask)

 

3

Transportation of materials to site using with trailer, pickup, fork lift and crane

• Unauthorized, Untrained Workers
• Failure of lifting equipment
• Failure of lifting tools & tackles
• Unsafe lifting.
• Swinging of material
• Damaged sling/wire rope or a chain
• Poor maintenance of vehicle
• Speedy operation
• Over turn
• Over load

• Fatality
• Fractures
• Property damage
• Injury to personal
• Sprain and strain

4

C

H

Ensure the crane and forklift engaged is tested and having valid license and the operator has valid license and approved 3rd party certificate.

M

 

• Engage trained and certified banks man. 

 

• Barrication and warning signs in to the area where lifting operation is carried out and restrict the entry.

 

• Check list should be carried out to their  vehicles by the operator prior to start any work

 

 • Use tagline for control of swing and alignment. 

 

 • The crane must be stopped when the wind speed exceeds 38km/hr.

 

 • SWL should be clearly marked on the crane and should be check that is functioning.

 

• The crane and trucks shall be periodically maintained and a periodical check has been done by the maintenance team.

 

·Vehicle not to be left unattended at site (ie,to be switch off mode if required and keys removed)

 

• SWL shall not be exceeded.

 

• Load should be secured properly with the  equipment.

 

• Operators and rigger must wear high level of reflecting vest and adequate PPE ( Shoe, helmet, leather gloves, goggles, over all )

 

·Vehicle routes to be kept free of obstructions (with spillages being cleaned up promptly)

 

·Any reversing that is necessary should be overseen by a trained flagman / Banks man.

 

· Operator should follow the site speed limit and obey the traffic rules.

 

• Colour coded system to be implemented to all lifting equipments as per the month.

 

• Colour coded system to be implemented to all lifting equipments as per the month.

 

4

Stacking and Storing

∙ Unauthorized, untrained workers
· Material fall from height
• Improper stacking
• Collapse of materials

• Crush
· Cut and abrasion
· Damage to
  property

3

B

M

· All materials shall be stored below 2 meter height.

Low (ALARP)

 

· If the material is too heavy, use hydraulic trolley to shift the material.

 

• No storage of materials to be done in the work place, only required quantity to be taken for the job.

 

• Personnel protective equipment must wear at all time during the activity. (Helmet, shoe, vest, overall, gloves, goggles, mask.)

 

5

Installation of sprinkler system and accessories

• Untrained, unauthorized
  Workers
• Material Fall
• Sharp edges
• Unsafe posture
• Slip, trip and fall

• Cut and abrasion
• Back Injuries
• Fatigue
•  Musculoskeletal
   Injuries

3

C

M

· Authorized personnel to undertake the job

Low (ALARP)

 

Work location shall be inspected by  concerned supervisor / foreman.

 

• PPE to be worn at all times( Gloves, goggles, mask, helmet, shoe, vest, overall)

 

· Deploy enough number of personnel for  material lifting shall be appointed to the task depending upon  the distance

 

• Materials should not kept in walkways, edge  of the opening.

 

• Close supervision to be done at all times

 

• Proper communication to be maintained  between the workers while doing the installation

 

• Maintain a good housekeeping policy to  prevent from slip, trip, and fall hazards.

 

6

Working in near floor openings

· Material/equipment fall from height
· Slip/trip/fall

·Fatality
·Property Damage
• Fracture

4

B

M

• PTW to be applied and obtained prior to start work

Low (ALARP)

 

Rigid barrication and toe board to be provided to all external edges and where a fall can occur.

 

• Authorized person to do the job.

 

•Warning signboards to be provided in those areas.

 

· PPE to be used at all times ( Helmet, Shoes,    Vest, Overall, Harness )

 

7

Working with Hand tools ( Hack saw, torch wrench, hammer )

•  Slip, trip and fall
•  Damaged warn out hand  tools
•   Flying objects
∙ Mushroom Heads
•  Using incorrect type

•  Fatigue
• Trigger finger
• Cuts and abrasions

3

C

M

• Defective tools should not be issued or used to perform the task, to be checked by store keeper

Low (ALARP)

 

• Don’t extend the spanner by using a pipe as an extension bar

 

• Never use a screw driver as a chisel

 

•Hand tools shall be free from oil, grease & etc.

 

• Chisel’s head shall have safety cap to avoid  finger injury.

 

• Use eye/ face protection when there is flying materials hazard, wear gloves while required to protect the hands

 

• Never use a file as a lever

 

• Use right tools for the job

 

8

Working with power tools ( Drill, grinding, pipe cutting machine )

• Defective equipment
• Electricity
• Improper use of equipment
• Poor maintenance
• Untrained workers
• Flying object                        • Noise and vibration
• Fire
• Dust

• Hearing losses
• Eye injury
• Crushing
• Back injury
• Burns          • Electrocution
• Ringing in the ear / Deafness

3

C

M

• PTW to be applied and obtained prior to start, If spark producing activity is performed

M  (ALARP)

 

· All portable power tools should be fitted with adequate fuse protection either in the tool body or in its electrical plug.

 

· Defective tools should not be issued or used to  perform a task.

 

· All portable power tools should be fitted with adequate fuse protection either in the tool body or in its electrical plug.

 

• Monthly inspection should be carried out by the electrician and record to be kept at the store

 

· The weight, size and type of tool should be selected to suit the job being carried out.

 

• Don’t lay the cables around the access way, it should be proper routing

 

• Industrial distribution board and socket only to be used at site

 

• No joints shall be made in electrical cable.

 

• Cable hangers shall be used to avoid the  direct contact of power tools cable with the scaffolding members.

 

• Electrical connection shall be routed through  ELCB only.

 

• Correct rate of ELCB should be used ( Ex:-30ma only acceptable)

 

· Only those persons who have been adequately trained and experienced in the use of the tool should be allowed to use the same. Power tools shall have inspection sticker.

 

· Tools should be stored and maintained in good working condition.

 

· Appropriate PPE Should use ( Goggles, Mask, Ear plug, Gloves, Shoe, Helmet, Overall, Vest )

 

9

Working with ladder

• Person/ material falling from height
• Over reaching
• Over loading
• Obstructing the access way
• Slippery or uneven surface

• Sprain and strain
• Fracture
• Injury to the  
  person

3

C

M

• The ladder should extend minimum one meter  from the top for safe movement

Low (ALARP)

 

• Heavy materials should not be carried

 

• Do not erect in slippery, uneven surface

 

• Should be set up with a 4 vertical to 1  horizontal slope ( 4:1 )

 

• Inspection and maintenance to be registered  and recorded by the store keeper

 

• Remember the 3 point contact.

 

• Step ladder must fully open and lock and the devices to be as per manufacturer

 

• Ladder to be used for short duration works only  limited to 15 min.

 

• Defective ladder should not be used and report  it immediately

 

• Do not work from the top of two rungs

 

• Do not work in front of the door. If work is carried then locked the door or blocked off

 

• Colour coded system to be implemented

 

10

Working on mobile scaffold

• Uneven surface
• Overhead structure and cable
• Materials and worker fall from height
• Untrained, unauthorized Workers
• Collapse of scaffold

• Sprain and strain
• Fracture
• Spinal cord damage
• Musculoskeletal
  Injury
• Fatality

3

C

M

• Do not stack materials on to the scaffold

Low (ALARP)

 

• Visual inspection should carry before use

 

• Out rigger fitted and breaks are locked on

 

• Only trained scaffolders shall be involved in erection & dismantling activities.

 

• Keep walkways free of obstacles, tools and equipment

 

• No person to be on the scaffold while it is being moved

 

• Mobile scaffold height should be restricted to  3.5 to 4 times the shortest base width, If height of scaffold exceeds raker support or it should be  tied to the structure properly.

 

• Safety harness to be used above 2mtr height and anchored in above shoulder height at all time

 

 

• Scaffold only use in on level and surface area

 

• Tagging system to be implemented ( i.e., all safe scaffolds shall be provided with green tags and unsafe scaffolds with red tag )

 

• Never stand and sit on the hand rails

 

11

Handling chemicals (Solvent cement)

• Unauthorized, untrained workers
• Spillage
• Poor ventilation
• Fire
• Health hazards ( External / Internal )

· Skin injury
· Ingestion
• Eye injury
• Environment affect
• Property damage
• Occupational health

3

C

M

· Ensure the chemicals are stored as per the manufacturer recommendation and  identification.

Low (ALARP)

 

•Adequate lighting and ventilation to be provided

 

• MSDS to be referred prior and to follow the   manufacturer instruction

 

• Trained and authorized person to do the job

 

• Only required quantity to take for the work

 

• Do not store chemicals at non designated areas.

 

• Old/ empty container return to store for proper  Dispose

 

• Container should check for leakage before Handling

 

 •  Personnel hygiene to be maintained while  after use of chemicals

 

• All spillage shall be clean by sand or other  absorbent materials

 

• Rubber gloves, overall, helmet, vest, shoe, Goggles, mask to be worn while during the activity

 

12

Welding work (arc)

• Fire
• Untrained, Unauthorized Worker
• Poor signage and barricade
• Lighting and ventilation

•Electric Shock
•Burns
•Skin Effect
•Eye Injury
•Property damage

4

        C

      H

• PTW to be applied and obtained prior to start,  If spark producing activity is performed

Low (ALARP)

 

• Certified person only undertake the welding job

 

• All Flammable /combustible materials should be removed from the area where welding & gas cutting operations are carried out.

 

• Fire blankets should be used to contain sparks and molten metal’s within the floor and should not be allowed to fall from height.

 

• Warning signs and boards should be provided And area to be well barricaded

 

• Appropriate fire extinguisher should be placed  in to the work area ( Dry powder, CO2, Fire blanket )

 

• Adequate lighting and ventilation to be Provided.

 

• Close supervision to be done at all times.

 

• Hoses should be of approved type and should be free.

 

·Appropriate PPE Should use ( Welding helmet, Dust mask, Goggles, Gloves, Shoe, Helmet, Overall, Vest )

 

13

Operating with Thread Machine

·Defective Machine
·Improper use of Machine
·Poor maintenance
·Untrained, Unauthorized Workers
• Slip, trip and fall
• Spillage

•  Cuts
•  Crush
•  Skin Effect
•  Entanglement
•  Eye, finger injury
•  Fracture

3

C

M

• Polythene sheets to be laid and drip trays to be placed below the machine to prevent spillages.

M (ALARP)

 

• Defective machine should not be used to perform a task.

 

• Only those persons who have been adequately  trained and experienced in the use of the machine should be allowed to use the same.

 

• Machine should be maintained in good working Condition.

 

• All spillages must be clean immediately

 

• Waste oil should be disposed in an approved

 

   Manner.

 

• Operator should check the machine condition prior to start the work.

 

• Adequate lighting and ventilation to be Provided.

 

• Don’t lay the cables around the access way, it should be proper routing

 

• Industrial distribution board and socket only to be used at site

 

• No joints shall be made in electrical cable.

 

• Electrical connection shall be routed through  ELCB only and should be used ( Ex:-30ma only acceptable)

 

• Fire extinguisher to be provided

 

• Area to be barricade and provide signage.

 

14

Working with electricity

• Electricity
• Conductors ( water, metal, concrete )
• Broken wires
• Improper plug, case
• Overloading

• Electrocution or 
  death
• Burns and shocks
• Muscle contraction
• Heart, lung
  Paralysis
• Fire

4

B

M

 • Only those persons who have been adequately trained and certified in the work of electricity to allow for the same.

Low (ALARP)

 

• Temporary live cable management plan shall develop and implement during the activity.

 

• Defective tools and equipment should not be used, report it and replaced it immediately.

 

• Electrical work shall not carry out in wet Conditions.

 

• Barricade the location and signage to be placed where circuits and equipments are energized.

 

• Lock out tag out ( LOTO) procedure to be  followed during testing & commissioning.

 

• Do not overload to the circuits.

 

• Communicate to all personnel about testing  & commissioning.

 

• Don’t use homemade electrical accessories and use industrial type only.

 

•  Disconnect main supply before commencing  of work.

 

  • PPE should worn at all time where working in energized circuits. ( Insulated gloves, Electric resistivity shoe )

 

15

Flushing, pressure and leakage testing

• Untrained, unauthorized Workers
•  Faulty pressure gauge
•  Poor lighting
•  Improper identification
 • Bursting of pipes

• Fatality
• Property damage
• Fractures
• Full body injury

4

B

M

• PTW to be applied and obtained prior to start work

Low (ALARP)

 

• Calibrated pressure gauge only to be used for pressure testing

 

• Never pressure test the system/ pipe above  its designed pressure.

 

• Proper lighting to be provided in around the working area.

 

• Never do hot work on a pressurized system ( always de-pressurize )

 

• Calibrated instrument only to be used.

 

• Close supervision to be done at all times

 

• Use always regulators and never pressurize the system directly without regulator.

 

• Warning signs and boards should be provided  And area to be well barricaded

 

Only qualified and trained person to do the job.

 

• Emergency procedure to be briefed to all personnel prior to start the activity.

 

• Emergency evacuation plan shall be readily available according to site condition and briefed to the workforce prior to start.

 

• Trained first aider, fire warden and emergency vehicle to be available at the site during the activity.

 

• All personnel’s involved shall be made aware of first aid treatment related to electric injuries.

 

16

Working in hot weather

Heat Stress

 

2

B

M

· Drink plenty of water

Low (ALARP)

 

Dehydration

Employees shall be trained about heat   stress symptoms & first aid measures.

 

· Sunburn

· Avoid highly physical tasks during the hottest part of the day

 

· Skin Cancer

· Isotonic drinks to be provided

 

 

• Provide sufficient rest breaks based on the  humidity & temperature conditions

 

17

While working at night shift

 

 

3

B

M

· Proper illumination to be provided

Low (ALARP)

 

Poor illumination

Fatality

· Proper cable management system to be Followed

 

·  Slip/trip/fall

• Cuts

· light post to be secured from fall

 

 

 

· All materials to be staged in proper manner without obstacles

 

18

Work Completion

· Poor housekeeping

· Fire

2

A

L

· General housekeeping, Remove all surface, unwanted waste materials from the building

Low (ALARP)

 

· Slip/trip/fall

· All necessary precautions will be adopted to prevent fire

 

 

 

RISK MATRIX

 

Probability

 

 

 

A

B

C

D

E

 

Severity

People

Assets

Environment

Reputation

Improbable

Remote

Occasional

Probable

Frequent

 

1 in 100,000

1 in 10,000

1 in 1000

1 in 100 years

1 in 10 years

 

Years

Years

years

 

 

 

5-Catatrophic

Multiple fatalities or permanent total disabilities

Extensive damage

Massive effect

International impact

 

 

 

4-Severe

Single

Major damage

Major effect

National impact

 

 

fatalities or permanent total disabilities

High Risk

3-critical

Major injury or health effects

Local damage

Localised effect

Considerable impact

 

Medium Risk

 

 

(ALARP)

2-Marginal

Minor

Minor damage

Minor effect

Minor impact

 

 

 

injury or health effects

 

1-Negligble

Slight injury or health effects

Slight Damage

Slight effect

Slight impact

Low Risk

 

HIGH

3-E

4-C,D,E

5-B,C,D,E

MEDIUM

1-D,E

2-B,C,D,E

3-A,B,C,D

4-A,B

5-A

LOW

1-A,B,C

2A

CHECK LIST FOR: TESTING & COMMISSIONING OF SPRINKLER SYSTEM

CHECK LIST FOR:

 

TESTING & COMMISSIONING OF SPRINKLER SYSTEM

Ref. No: FM-6012-0085/3

 

Rev. No: 00

SUBCONTRACTOR

 

CONTRACTOR 

Page      :

SECTION OF WORK:  FIRE FIGHTING SYSTEM                                             LOCATION: 

LEVEL:                                                                        WIR No.:

STAGE

ITEM

Checked by

Checked by

Date

S/C

CONT

CONS.

 

 

 

 

 

 

 

SETTING OUT

1.      Ensure all shop drawings has been approved by the consultant.

 

 

 

 

2.   Check Levels, elevations, distances & supports & equipment are as per approved shop drawings & material approvals.

 

 

 

 

3. Ensure all material approvals & material verification records have been approved by the consultant.

 

 

 

 

4.   Only trained & experienced personnel shall perform the work.

 

 

 

 

CIVIL

5.   Ensure civil clearance has been issued prior to start of any Testing & commissioning.

 

 

 

 

Pre- Commissioning 

1.      Check the sprinkler control valves are open/ tamper open.

 

 

 

 

2.      Check the trim piping leak tight.

 

 

 

 

3.      Check control valves are easily accessible.

 

 

 

 

4.      Check the signage / identification tags are in place.

 

 

 

 

5.      Check the main check valve holding pressure.

 

 

 

 

6.      Check the alarm check valve exterior if free of damages.

 

 

 

 

7.      Check the water flow switch operation.

 

 

 

 

8.      Check the alarm drain drip tight.

 

 

 

 

9.      Check the trim valve is in its proper location.

 

 

 

 

10.   Check if the alarm test line valve is closed.

 

 

 

 

 

11.   Check the fire breeching inlet plainly visible.

 

 

 

 

 

12.   Check the fire breeching inlet if easily accessible.

 

 

 

 

 

13.   Check the fire breeching inlet caps/ plug are in place.

 

 

 

 

Testing & Commissioning of Sprinkler System

1.      Verify that all inspections for installation hydrostatic test have been completed & accepted by the consultant. Show records if necessary.

 

 

 

 

2.      Verify that all manual valves have been functionally checked & left in their operating position.

 

 

 

 

3.      Confirm that pressure reducing valves set to the specified pressure downstream pressure as per the hydraulic calculation.

 

 

 

 

4.      Confirm the time to ring mechanical alarm from alarm check valve.

 

 

 

 

5.      Confirm time to ring alarm from pressure switch.

 

 

 

 

6.      Confirm the interior alarm inside the building is operating.

 

 

 

 

7.      Confirm the exterior alarm for the building is in operation

 

 

 

8.      Confirm the water flow devices are activated.

 

 

 

 

9.      Confirm the time to ring alarm from the flow switch.

 

 

 

 

10.   Confirm all operating devices & equipment is tested for proper functioning in accordance to manufacturers’ recommendation.

 

 

 

 

Safety

11.   Confirm all safety precautions have been met during the activity.

 

 

 

 

 

CHECK LIST FOR:  INSTALLATION, TESTING & COMMISSIONING  OF SPRINKLERS SYSTEM

CHECK LIST FOR: 

Ref. No:

INSTALLATION, TESTING & COMMISSIONING  OF SPRINKLERS SYSTEM

Rev. No: 0

 

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                

 

Page      : 1  of  1

SUBCONTRACTOR

CONTRACTOR 

 

 

 

 

SECTION OF WORK: Fire Fighting                                                                                  LOCATION: 

LEVEL:                                                                         WIR No.:

STAGE

ITEM

Checked by

Checked by

Date

S/C

CONT

CONS.

 

SETTING OUT

Check Layout

 

 

 

 

MEP/CIVIL 

Check for Services Clearances

 

 

 

 

INSTALLATION

1.      Check the installation is as per working / contract drawings.

 

 

 

 

INSTALLATION

2.      Verify the pipework been hydro tested.

 

 

 

 

3.      Check the sprinkler system control valves and all other valves and installed or closed position.

 

 

 

 

4.      Check the control valves in the open position equipped with tamper switch.

 

 

 

 

5.      Check the sprinklers are free from corrosion, or obstruction to spray discharge.

 

 

 

 

6.      Check the sprinklers are of proper temperature rating in their locations.

 

 

 

 

7.      Check the alarm valve, fittings, controls and accessories have been installed correctly.

 

 

 

 

8.       Check that damaged sprinklers are replaced with new one.

 

 

 

 

9.      Check that potable water supplies have correct type of backflow preventer.

 

 

 

 

10.   Check wet pipe sprinkler system filled with water.

 

 

 

 

11.   Ensure that the pressure gauges are installed following locations – Main fire protection riser and top of each riser and before / after each PRV.

 

 

 

 

SAFETY

12.   Ensure all Safety precautions have been fulfilled during the activity.

 

 

 

 

CHECK LIST FOR:  TESTING FOR FIRE FIGHTING PIPING SYSTEM

(Wet and Sprinkler Network) AND ACCESSORIES

 

CHECK LIST FOR: 

 

 

Ref. No:

TESTING FOR FIRE FIGHTING PIPING SYSTEM (Wet and Sprinkler Network) AND ACCESSORIES

Rev. No: 0

 (HYDROSTATIC TEST REPORT)

Page      : 1  of  1

 

 

SUBCONTRACTOR

CONTRACTOR

LOGO

 

 

 

SECTION OF WORK: Fire Fighting                                                LOCATION: 

LEVEL:                                                   WIR No.:

Building

 

 

Drawing No.

 

 

Type of Test

Hydro      R

Test Medium

Water R

 PIPING SYSTEM

FIRE PROTECTION  PIPE WORKS

AREA/LOCATION

 

 

 

 

 

 

WORKING PRESSURE

 

TEST PRESSURE

 

(1.5 Times the Working Pressure)

MINIMUM AMBIENT TEMP.

 

TEST MEDIUM TEMP.

                                                                                                    

 

 

 

 

 

DATE OF TEST

DURATION OF TEST

MINIMUM 2 HOURS

 

 

 

TESTING FLUID/GAS

WATER

 

 

 

 

START TIME

 

 

FINISH  TIME

 

 

 

 

INITIAL PRESSURE:-

 

FINAL PRESSURE:-

 

 

 

PRESSURE GAUGE NO.:-

 

CAL. DUE DATE :-

 

 

 

 

 

 

 

 

 

 

 

 

 

 






QUALITY CONTROL PROCEDURE FOR INSTALLATION, TESTING & COMMISSIONING OF SPRINKLERS SYSTEM

CONTENTS

·        SCOPE

·        PURPOSE

·        REFERENCES

·        DEFINITIONS

·        RESPONSIBILITIES

·        PROCEDURE

·        ATTACHMENTS

1.0   SCOPE:

This procedure applies to all the inspection activities related to monitoring and measurement of products and Processes related for the Installation or testing of subject activity where applicable for the project and Applicable to:

 

·        Method Statement.

·        Quality Control Procedure.

·        Inspection and Test Plans.

·        Risk Assessments

·        FORMS.

 

2.0   PURPOSE:

The purpose of this procedure is to :

o   Identify processes / products those are to be installed before using them in intended application.

o   Define the methods to verify the quality of products and ensure that products that meet the stated requirements are only used in the intended application.

o   Define the responsibilities of concerned personnel related to quality control processes.

3.0   REFERENCES

Project Quality Plan

Material Approvals

4.0   DEFINITIONS:

               PQP                                      : Project Quality Plan.

               PSP                                       : Project Safety Plan.

               QCP                                     : Quality Control Procedure.

               HSE                                      : Health, Safety and Environment

               MS                                       : Method Statement

               ITP                                       : Inspection Test Plan

               QA/QC                                : Quality Assurance / Quality Control Engineer.

               SK                                         : Store Keeper

               WIR                                     :  Work Inspection Request

               MIR                                      : Material Inspection Request.

               MAR                                    : Material Approval Request

5.0 RESPONSIBILITIES:

 

5.1 Project Manager

-   Project Manager is the overall responsible for the project in terms of work execution, safety, planning & quality. The Project Manager will maintain the planning progress and coordination of works with the main contractor.

 

-   The work progress shall be carried out as per planned program and all the equipment’s required to execute the works shall be available and in good condition as per project planned.

-   Specific attention is paid to all safety measures and quality control in coordination with Safety Engineer and QA/QC Engineer and in line with PSP and PQP.

5.2 Construction Manager

 

-        Construction Manager is responsible to supervise and control the work on site.

-        Coordinating with QA/QC Engineer and site Team and foremen for all activities on site.

-        Control and sign all WIR’s before issuing to Consultant approval.

5.3 Site Engineer

 

-   The method of statement to the system shall be implemented according to the Consultant project specifications and approved shop drawings.

-   Provision of all necessary information and distribution of responsibilities to his Construction team.

-   The work progress shall be monitored in accordance with the planned work program and he will provide reports to his superiors.

-   The constant coordination with the Safety Engineer to ensure that the works are carried out in safe working atmosphere.

-   The constant coordination with the QA/QC Engineer for any works to be carried out and initiate for the Inspection for the finished works.

-   He will ensure the implementation of any request that might be raised by the Consultant.

-   Efficient daily progress shall be obtained for all the equipment and manpower.

-   He will engage in the work and check the same against the daily report received from the Foremen.

-   The passage of all the revised information to the Foremen and ensure that it’s being carried out properly.

5.4 QA/QC Engineer (MEP):

 

-   The monitoring of executions of works at site and should be as per the approved shop drawings and project specifications.

-   Ensure WIRs and MIRs are being raised for activities in timely manner and inspected by the Consultant.

-   Check and insure that all activities / work done / completed prior to offer for consultant inspection.

-   He will follow and carried out all the relevant tests as per project specifications.

-   Obtain the required clearance prior to Consultant’s inspections.

-        Should acquire any necessary civil works clearances and coordination.

-        Coordinate with site construction team.

-        One who will assist the Consultant Engineer / Inspector during inspection.

5.5 Site Foreman

 

-   The carrying-out of work and the proper distribution of all the available resources in coordination with the Site Engineer on a daily basis.

-   Daily reports of the works are achieved and coordinated for the future planning with the Site Engineer.

-   Incorporate all the QA/QC and Safety requirements as requested by the concerned Engineer.

-   Meeting with any type of unforeseen incident or requirement and reporting the same to the Site Engineer immediately.

5.6 Safety Officer

 

-   The implementation of all safety measures in accordance with the HSE plan and that the whole work force is aware of its proper implementation.

-   The implementation of safety measures is adequate to maintain a safe working environment on the work activity.

-   Inspection of all the site activities and training personnel in accident prevention and its proper reporting to the Construction Manager and the Project Manager.

-   The site is maintained in a clean and tidy manner.

-   Ensure only trained persons shall operate the power tools.

-   Ensure all concerned personals shall use PPE and all other items as required.

-   Ensure adequate lighting is provided in the working area at night time.

-   Ensure high risk elevated areas are provided are barricade, tape, safety nets and provided with ladders.

-   Ensure service area/inspection area openings are provided with barricade, tape, and safety nets.

-   Ensure safe access to site work at all times.

5.8  Store Keeper (SK)

 

-   Responsible for overall Store operations in making sure to store the material delivery to the site and keep it in suitable area that will keep the material in safe from rusty and damage.

-   One who will acknowledge the receiving of materials at site in coordination with QA/QC and concerned Engineer.


5.9  Emergency Absents

 

-   If QA/QC not available the adequate QA/QC Engineer will be responsible for quality control activities.

-   If the P.M. not available the Construcion manager will be resposible for all of his activities.

-   If the HSE Engineer not available the adequate HSE Engineer are resposible for safety activities.

-   If Engineer not available Construction manager will assign his duties to the concerned supervisor, forman or alternate Engineer.

-   Replacing staff, in case of absent, with another designation can be accepted only for a minimum period of days absent otherwise the Contractor shall replace the relevant person with same designation which required approval from CONSULTANT.

 6.0  PROCEDURE:

-   Check that all the following documentations have been approved by the Consultant to proceed with the installation activities:

 

·  Quality Control Procedure        

·  Method Statement                    

·  Inspection Test Plan                   

·  Check List                                                    

·  Risk Assessment                                                        

·  Shop Drawing Submittals related to work

 

-   Check all the delivered materials are inspected and approved by the Consultant’s Engineer.

-   Ensure that the respective work area has been cleared by previous trades for start-up installing the system.

-   Ensure that the installation of the material is as per approved shop drawings, approved method statement, Manufacturer’s recommendation, and prevailing quality standards.

-   Ensure the following checks are performed during the installation progress:

-   Check all materials are as per approved submittal.

-   Check all Material are installed as per approved shop drawings.

-   Check if coordinated with other services.

-   Check installation if it is carried out as per approved method statement.

-   Check that the system checked and approved by Consultant.

-   Ensure WIRs are issued on time without delay. (Min. 24 Hours notice for site inspection).

-   Ensure all inspection is performed as per approved Inspection Test Plan.

-   Check ITP, Check List, WIR, and NCR (if any) are signed off and cleared by the Consultant Engineer.

7.0 ATTACHMENTS

7.1 Method Statement                                     

7.2 Inspection and Testing Plan                         

7.3 Check List for Installations

7.4 Risk Assessment                                                   

7.5 Attachments:

7.5.1 Manufacturer recommendations.

7.5.2 Emergency Evacuation Plan.

7.5.3 Technical Details