Tuesday, May 11, 2021

Heat Detector Testing

 Heat Detector Testing

Heat detector can be defined as an element or device that detects changes in heat or fire. If any heat (change in heat that exceeds the limits of heat sensor ratings) is sensed by the heat sensor, the heat sensor generates a signal for alerting or activating a security or protection system to extinguish or avoid the fire accidents. There are different types of heat sensors, which are classified based on different criteria such as the amount of heat withstanding capacity, nature of heat sensing capacity, and so on. Furthermore, the heat sensors are classified into different types that include analog heat sensors and digital heat sensors.

Heat detector can sense the heat (change in heat according to the features of heat detector used). But, a circuit is to be designed for activating an alarm system to indicate fire or heat change and for alerting the security or protection system. Heat detector circuit can be designed using heat sensor.

These heat detectors are mainly classified into two types based on their operation and they are “rate of rise heat detectors” and “fixed temperature heat detectors”.

Before starting the job, take the proper work permit and inform to all the respective departments. Then do force the respective logics or interlocks if any (like fire suppression systems activation etc).

§  Prior to testing of Heat detector see the LED status of the Heat Detector it should be blinking red.

§  Check the voltage of the Heat Detector, it should be + 30 Volts DC. This can be checked by the addressable base of the detector. (Digital type detector).

§  Now Heat Detector is healthy and it is ready for testing.

§  Clean the Heat Detector’s dust by cotton cloth and blower

§  Apply the heat to the Heat Detector by solo heat-detecting gun.

§  Keep applying heat for 10 seconds.

§  After 10 seconds LED status of the Heat detector is changing from steady blinking red to steady red and after that alarm appears and the hooter is activated on the fire alarm panel.

§  To silence the hooter press the acknowledge key to the Fire Alarm Panel.

§  After the alarm appears remove the heat-detecting test gun from Heat Detector.

§  Note down the alarm tag and descriptions from the HMI or Graphic workstation. The alarm details must match with the heat detector tag number and installed location.

§  Confirm the heat detector activation status from the respective graphics page. You have to visually identify the colour change signals of the respective heat detector on the graphics.

§  Reset the alarm of the Heat detector from the Fire Alarm Panel.

§  The LED status is changing from steady red to blinking red.

§  Heat Detector is now working normally.

§  Repeat the above procedure for all the remaining Heat Detectors.

§  Normalize the forced interlocks or logics if any.

§  Close the work permit.

Note: The mentioned voltages, terminals, circuit module names may change as per the vendor or model of the Heat Detector. Available in both 110 / 120 and 220 / 240 volt versions the Solo 423 and 424 are the professionals’ choice where cables and leads are acceptable. Unconstrained by energy availability they provide the quickest of test times and are, perhaps, most suitable for the highest temperature detectors.


Saturday, May 1, 2021

PLC Program for Alarm Security System

PLC Program for Alarm Security System

Programmable Logic Controllers (PLC) are often defined as miniature industrial computers that contain hardware and software used to perform control functions.

More specifically, a PLC would be used for the automation of industrial electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or food processing.

They are designed for multiple arrangements of digital and analog inputs and outputs with extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. Sometime engineer can get data from Fire Alarm Panel as integration.

Problem Description

Make burglar alarm system program in S7-1200 PLC for the house.

Consider one house, in this we want to arrange automatic burglar alarm security system. Alarm should be ON when any person will be detected by the motion sensor.

Problem Diagram

Problem Solution

·        We can solve this problem by using simple logic. Here we can use two sensors, one motion sensor and second window sensor. Window sensor is the loop of wires.

·        The motion sensor is designed such that when person is detected in a house or room, then the sensor will be activated (change its state to 1 or true)

·        Here important point in window sensor is that current is always passing until the breakage occurs in the glass. Hence output always true and when someone will try to break the window glass, current will not flow in the circuit.

List of Inputs/Outputs

Inputs List
§  System START :- I0.0
§  System STOP :- I0.1
§  Motion detector :- I0.2
§  Window sensor :- I0.3
§  Alarm stop button :- I0.4


Outputs List
§  Alarm :- Q0.0
 
M Memory
§  M0.0 :- Master coil.
§  M0.1 :- Alarm on condition.

PLC Ladder diagram for Alarm Security System



Program Description

In this problem we will consider S7-1200 PLC and TIA portal software for programming.

Network 1:-

This network shows simple latching circuit for system ON and system OFF.

we used Normally Open (NO) contact of system START button (I0.0) and NC contact of system STOP button (I0.1) for system activation.

Network 2:-

When system is activate and motion sensor (I0.2) detects the person entry, alarm on (M0.1) condition will be ON and it will activate the alarm (Q0.0).

Normally NC contact of window sensor (I0.3) is used in parallel so in normal condition it is true. If breakage of glass or window condition is detected, window sensor (I0.3) input goes false and it will activate the alarm condition (M0.1).

Network 3:-

In this network latching circuit is used for alarm (Q0.0). If alarm condition is detected (M0.1), alarm will be ON and it can be stopped by pressing alarm STOP PB (I0.4).

Note: - Above logic is for explanation purpose only. We can implement this example by using hard wired relay logic also. S7-1200 PLC system is so costly for this simple system.

Runtime Test Cases