Preventive Maintenance (PM) of Fire Sprinkler System
Preventive
maintenance (PM) is the regular and routine maintenance of equipment and
assets in order to keep them running and prevent any costly unplanned downtime
from unexpected equipment failure. Testing, servicing, calibration, inspection,
adjustment, alignment, and installation are the seven elements of a
preventive maintenance plan.
Regular maintenance and inspection of fire sprinkler systems are crucial to ensure their proper function in the event of a fire emergency.
According
to NFPA 13 - 2022 edition (28.5.2.1.1), Branch lines shall not exceed
eight sprinklers on either side of a cross main and shall be sized in
accordance with light and ordinary hazard occupancies.
Where more
than eight sprinklers on a branch line are necessary, lines shall be permitted
to be increased to nine sprinklers by making the two end lengths 1 in. and 11∕4
in. , respectively, and the sizes thereafter standard.
Ten
sprinklers shall be permitted to be placed on a branch line, making the two end
lengths 1 in. and 11∕4 in., respectively, and feeding the tenth sprinkler by a
21∕2 in. pipe.
The distance between sprinkler deflector and the ceiling shall be (1 in) minimum and (12 in) maximum throughout the area of coverage of the sprinkler.
This guide provides step-by-step instructions on how to check your fire sprinkler system effectively.
1.
Check
Water Supply
Verify
that the water supply to the fire sprinkler system is turned on and that the
main control valve is fully open.
Monitor
the water pressure gauge to ensure that it indicates adequate pressure within
the system.
Inspect any water storage tanks, fire pumps, or pressure-reducing valves for proper operation.
2.
Conduct
Flow Tests
Perform
flow tests on selected sprinkler heads to ensure they activate and discharge
water as intended.
Use a flow
test valve or flow meter to measure the flow rate from individual sprinkler
heads.
Compare the observed flow rates with the system's design specifications to identify any deviations or irregularities.
3.
Visual
Inspection
Start by
visually inspecting all components of the fire sprinkler system, including
sprinkler heads, pipes, fittings, valves, and alarm devices.
Look for
signs of damage, corrosion, leaks, or obstruction that may affect the system's
performance.
Ensure that there are no obstructions blocking the sprinkler heads and that they are free from dust or debris.
4.
Test
Alarm Systems:
Test the
functionality of alarm devices, including water flow alarms, pressure switches,
and supervisory signal devices.
Activate
the alarm system manually or simulate a flow condition to trigger
alarms and verify their proper operation.
Ensure that alarm signals are transmitted to the building's fire alarm panel or monitoring service as required.
5.
Inspect
Control Valves:
Check all
control valves, including main control valves, zone control valves, and test
valves, for proper positioning and operation.
Exercise
control valves periodically to prevent them from seizing or becoming stuck due
to lack of use.
Verify that valve tamper switches or supervisory switches are functioning correctly.
6.
Document
Findings:
Maintain
detailed records of all inspection and testing activities performed on the fire
sprinkler system.
Document
any deficiencies, repairs, or corrective actions taken during the inspection
process.
Keep inspection records readily accessible for review by building owners, fire officials, or insurance representatives.
How to Check a Fire Sprinkler System
1.
Review System Documentation:
- Start by reviewing the
system documentation, including the original design drawings, hydraulic
calculations, and maintenance records. Understanding the system layout
and components will help guide the inspection process.
2. Inspect Sprinkler Heads:
- Check each sprinkler head
for proper orientation, alignment, and clearance. Ensure that there are
no obstructions, such as storage shelves or decorations, blocking the
spray pattern.
- Look for signs of physical
damage, corrosion, or paint buildup on the sprinkler heads, which can
affect their operation.
3. Examine Piping and Fittings:
- Inspect all piping and
fittings for leaks, corrosion, or signs of deterioration. Pay close
attention to areas where pipes pass through walls, ceilings, or floors,
as these are common locations for leaks to develop.
- Verify that pipe hangers
and supports are secure and properly spaced to prevent sagging or
misalignment.
4. Check Valves and Water Flow
Devices:
- Test all control valves,
including main control valves, zone control valves, and alarm valves, to
ensure they open and close properly.
- Verify that water flow
devices, such as water flow switches or meters, are functioning correctly
by simulating a flow condition and observing the response.
5. Test Alarm Systems:
- Activate the fire alarm
system to ensure that it triggers audible and visual alarms throughout
the building.
- Test supervisory signal
devices, such as tamper switches and low air pressure switches, to ensure
they transmit alarm signals to the monitoring station.
6. Verify Water Supply:
- Check the status of the
water supply, including the availability of water sources such as
municipal water mains, water storage tanks, or fire pumps.
- Monitor water pressure and
flow rates to ensure they meet the system's design requirements and local
fire code regulations.
7. Perform Flow Tests:
- Conduct flow tests on
selected sprinkler heads to verify that they activate and discharge water
at the expected flow rates.
- Use calibrated flow meters
or flow test kits to measure and record the flow rates from individual
sprinkler heads.
8. Review System Labels and
Signage:
- Ensure that all system
components are properly labeled and identified, including control valves,
alarm devices, and sprinkler zones.
- Check for missing or
illegible signage and replace as necessary to facilitate quick
identification in an emergency.
9. Document Findings and
Recommendations:
- Document all inspection
findings, including any deficiencies or areas requiring corrective
action.
- Provide recommendations for
repairs or upgrades based on industry best practices, code requirements,
and the system's current condition.
10.
Schedule Regular Maintenance:
- Establish a schedule for
regular maintenance and testing of the fire sprinkler system, in accordance
with manufacturer recommendations and regulatory requirements.
- Ensure that maintenance
activities are performed by qualified technicians trained in fire
protection systems and equipment.
Regular checks and maintenance of fire sprinkler systems are essential to ensure their reliability and effectiveness in protecting life and property from fire hazards. By following these steps and conducting thorough inspections, building owners and facility managers can identify potential issues early and take proactive measures to keep their fire sprinkler systems in optimal condition.
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