Saturday, January 21, 2017

Cable Tray Selection for Fire Cable

Cable Tray Selection for Fire Cable

In electrical Systems for laying power cables, cable trays are preferable mode for laying cables over a long distance where digging can’t be feasible or digging cost is very high. Cable trays are also used where space is low. Also cable trays gives aesthetic looks to electrical systems.

There are following recommendations for designing cable trays:-
1.     Always take 10-20% as Spare capacity.
2.     Distances between cables should be from 5 mm to 10 mm.
Now let’s illustrate the same by taking an example:-

Here we will design cable tray for aluminum cables:-
(i)     10 no’s 2.5 mmsq X 4 Core cables
(ii)    25 mmsq X 4 Core 10 no’s cables

Calculation:

For calculations following Table is used:-

Total Outer Diameter:
Diameter of 2.5 mmSq.mm Cable =No of Cable X Outer Diameter of Each Cable
                                                       =10 X 16 = 160 mm
Similarly for 25 mmsq cables = 25X10 =250 mm

Total Diameter of All Cables laying in Tray = (160+250) mm= 410 mm

Now Weight of Cables will be:
Weight of 2.5 Sq.mm Cables =No of Cable X Weight of Each Cable
  =10 X 0.56 = 5.6 Kg/Meter
Similarly for 25 mmsq cable = 10X1.11= 11.1 Kg/ Meter
Total Weight of All Cables laying in Tray = (5.6+11.1) Kg/Meter= 16.7 Kg/ Meter

Width of all Cables:
Total Width of all Cables = (Total Cables X min. Distance between Cable) + Cable Outer Diameter in total
Total Width of all Cables = (20 X 5) + 410 = 510 mm
Now after taking 10% spare Capacity of Cable Tray
Final Width of all Cables = 1.1X510 =561 mm

Now total area of cables
Total Area of Cable = width of all Cables X Maximum Height Cable
Total Area of Cable = 561 X 25 =14025 Sq.mm
Taking 10% Spare Capacity of Cable Tray
Final Area of all Cables = 1.1X14025 = 15427.5 mmsq.
 
Fire Cable Tray
Now cable tray selected from above calculations is that either we can install 1 no. 600 mm X 50 mm cable tray having weight carrying capacity of 50 kg/ meter, this cable tray has overall area of 30000 mmsq , Or we can install 300 mm X 50 mmsq 2 no. s cable trays with area = 30000 mmsq. 
We can even use single 300 mmsq X 50 mmsq cable tray and placing one cable over another. 
Usually perforated cable trays are used in electrical systems.




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  7. Cable trays are normally manufactured with corrosion-resistant materials. The selection of material for the cable tray is normally depending upon the environment of the installation.
    The following are some materials used for cable trays.
    Aluminum has a lightweight and high resistance to corrosion. It is also non Magnetic so electrical losses reduced to its minimum values.
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    Stainless steel has high yield strength and higher resistance to corrosion. It is formed by AISI 316 Stainless steel. Stainless Steel has resistance to chemicals and corrosion.
    There are a number of companies manufacturing cable trays in Pakistan. We are manufacturing cable tray in all over Pakistan with all materials.
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  12. Alfazal Engineering Cable Types:
    Al-Fazal Engineering started manufacturing cable tray in 2007 since then we are providing cable trays to all major companies in Pakistan.
    Cable tray systems are alternatives to normal wire ways and electrical conduit, which completely enclose cables and protect from environmental hazards.
    Cable trays are used to support all types of wiring, such as.
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    Cable trays support and protect both power and signal cables and also facilitate upgrading, expanding, and relocating networks. Cable tray are designed in such a way to protect cables from environmental and other hazards.
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    • Ladder-type Cable Tray: Ladder type cable trays are supported by rungs which provide access to cables from bottom and top. In ladder type cable trays rungs are used to properly tie cables. Ladder-type cable trays are used for heavy cables as it provides more ventilation then perforated type.
    • Perforated Cable Tray: Perforated type cable trays are manufactured with a perforation at the bottom to provide proper ventilation. Perforated type cable trays support then ladder type.
    • Solid-bottom Cable tray: Solid Bottom cable trays are normally used for communication cables to protect from radiofrequency/electromagnetic interference.
    • Wire mesh cable tray: Wire mesh cable trays are designed by welding stainless steel wires together forming a basket. Wire mesh cable trays are normally used for telecommunication cables.
    We are manufacturing and providing cable trays to all major companies in Pakistan. Alfazal Engineering is the only company in Pakistan manufacturing all types of Cable Trays. We are also providing services for the installation of cable trays in Pakistan.
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  16. 15427.5mmsq...How to calculate try size .pls advice me...Thanks

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  28. Types of Cable Typically Used in Cable Tray
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  30. The types of cables, allowed in cable trays, and the wiring methods permitted in cable trays can be found in NEC Section 392.10 (A). This Section also lists various corresponding NEC Articles which describe the conditions of use and installation requirements for a particular class or type of cable. Additional considerations such as fill capacity, allowable ampacity, cable splicing within trays, and securing and supporting cables are addressed in Article 392. Users should be familiar with all these Articles and check the manufacturer’s specifications, to verify selected cables meet all application requirements and NEC requirements.Cable Tray

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  33. Cable tray used for electrical cable distribution in the building’s structural plants and pipe racks, cable laying cable routing at cable tray also use for protection. Cable tray used for all control and power cables cable tray also use as mechanical protection of cable protect from falling off any object directly at the live cable, cable trays are manufactured of different types.
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